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Roof Structure.md

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Roof Structure

The roof is designed with a steep 45 degree (12:12) pitch to shed water and debris quickly so it will last longer. It has long overhangs to help keep the siding dry.

Wait to start the roof until you have a few dry days to work on it. It will be hard to cover until at least the roof sheathing is up because of wind. Precut the rafters and assemble the gables in advance. Now that the shed is enclosed, you can store the supplies for the roof inside. To help with organization we recommend building a simple lumber rack to accommodate the larger materials.

01. Raised Top Plate

Cut the 2x4x8s to size using the Battery Powered Handheld Circular Saw and install them using the Battery Powered Electric Nail Gun.

Fastening

Placement Nail Size Frequency Occurances
Raised Top Plate 3" 24" on center 38' (19 Nails)

C01.pdf

02. Gables

Cut, then assemble the gables on a flat surface. Cut a forty five degree edge onto the end of a spare 2x4x8. Stand up a gable and nail it to the joist below. Have someone Level the gable while someone else attaches the notched 2x4 to the center beam and a floor joist to keep it from tipping until the rafters and roof sheathing are installed.

C02.pdf

Placement Technique Size Frequency Occurrences
Plate to Stud End Nail 3.5" 2 nails 38 (76 Nails)

03. Rafter Overhangs

Cut the 2x6x12 rafters to size using the dimensions provided (C.03A). Make sure to cut notches in four of the rafters for the outriggers to sit into (C.03C). To remove the notches, adjust the Battery Powered Handheld Circular Saw to the depth required and cut multiple grooves until it is easy to use a Chisel and Hammer to remove the excess.

Pre-assemble three of the rafters, by connecting to the outriggers, with the overhang blocking (C.03D) before lifting them into place. Nail the rafter bottoms into the raised top plate and nail up from under the gable to secure the center rafter. Repeat for all four corners. See Rafter section for fastening.

C03A.pdf

C03B.pdf

C03C.pdf

C03D.pdf

Placement Technique Size Frequency Occurrences
Rafter to Outriggers End Nail 3.5" 2 nails 28 (56 Nails)
Outriggers to Center Rafter Face Nail 3.5" 2 nails 28 (56 Nails)
Rafter to Blocking End Nail 3.5" 2 nails 28 (56 Nails)
Total 168 Nails

04. Ridge Beam

Next, run a String Line with a String Line Level east to west to determine a straight ridge line. Because of the length of the ridge beam, it is built in two pieces. Cut the 1x10x8 beam to size (C.04) and measure out and mark where the last two rafters should sit. Install the ridge beam by placing it on a gable and nailing two additional rafters at the end in place. Make sure the ridge beam stays true to your line to keep your roof from being warped. Nail the ridge beam to the rafters that are supported by the outriggers. Repeat for other side.

For additional support during construction, add Connecting Plates to the ridge beam joint.

Blueprint C04

C04.pdf

05. Rafters

Install the remaining rafters using the provided nailing schedule. Attach Hurricane Ties using Hurricane Tie Screws where the rafters meet the raised top plate using a Battery Powered Impact Driver.

Blueprint C05

C05.pdf

Rafter Nail Fastening

Placement Nail Size Frequency Occurances Nails
Rafter to plate, toe nail 3.5" 2 32 64
Rafter to ridge, toe nail 3.5" 4 32 128
Total 192

06. Collar Ties

Install collar ties to help prevent the rafters from coming apart at the top.

Blueprint C06A Blueprint C06B

Collar Tie Fastening IRC Table 602.3(1)

Placement Size Frequency Occurrences
Collar tie to rafter, face nail 3" 3 nails on each side 6 connections (9 Nails)

07. Roof Sheathing

Roof sheathing must be at least 5/8 inches thick (IRC TABLE R803.1)

Sliding Sheathing Up

Installing the 4x8 19/32" roof sheathing is the most laborious part of this design. Make sure to have at least two additional people helping you. Build simple slides out of four 2x6x12’s help you guide the sheathing up to the roof. Make the slides by attaching 2 of the boards together at the edges with 3.5" nails to make an angle and tacking them to the rafters ends with 2.5" nails driven at an angle. Notch a square corner out of a spare 2x4 to use as a pushing stick. Have one or two people lift the plywood up to the 2 people on the roof. Have one person on the roof tack the plywood into place using the nail gun once you confirm it is square to the bottom of the rafters.

Safety

Never have anyone stand under or in the slide in case someone on the roof loses their grip. Never have anyone reach out over the edge of the roof to grab a piece of sheathing. A good setup shouldn't require comprising safety.

Installation

Install H-Clips between the panels to add spacing between the panels so they can expand. Plywood is staggered for strength. Finish the nailing schedule for each piece before continuing to the next. Start with installing the bottom pieces before the top.

It may be difficult to reach across far enough to nail each piece in completely. In this case secure each piece as much as possible and make a note to finish the nailing schedule with a ladder once you're done.

To find the nailing locations, run a Plumb Bob Chalk Line down from each rafter and across the sheathing.

Blueprint C07

C07.pdf

Sheathing Fastening IRC TABLE R602.3(1)

  • 24' edge length for each 4x8 = 48 nails per sheet
  • Two 8' center lengths for each 4x8 = 16 nails per sheet
Placement Size Frequency Occurrences
Edges on Studs 2.5" Every 6" on center 12 sheets (576 Nails)
Center on Studs 2.5" Every 12" on center 12 sheets (192 Nails)
Total 768 Nails

Using a Ladder

Ladder safety is extremely important, especially with a roof of this slope. You'll need to use the 24' Extension Ladder at an angle of one foot back for every four feet of height. Attach the ladder at the top to the sheathing or rafters using a Ladder Lock to help prevent side to side movement. You'll need a second 8 ft Straight Ladder to rest on the roof itself with 2 Ladder Hooks with Wheels attached. The wheels help you get the ladder up the roof until you can flip it over the ridge. Watch ladder safety videos and makes sure you're knowledgeable and comfortable before starting.

Cover with Tarp

This is a good time to figure out how to cover the structure with the Tarp so the shed is protected from rain and you can take a break while finishing the gables. We wrapped a tarp over the roof and under the rake overhangs, tying off to the overhang blocking. Until we had the gable felt installed, we tied another tarp off starting with a corner under the ridge overhang and down to the eaves.

08. Gable Sheathing

Blueprint C08

C08.pdf

Sheathing Fastening

  • 24' edge length for each 4x8 = 48 nails per sheet
  • Two 8' center lengths for each 4x8 = 16 nails per sheet
Placement Nail Size Frequency Occurrences
Edges on Studs 2 or 2.5" Every 6" on center 4 sheets (192 Nails)
Center on Studs 2 or 2.5" Every 12" on center 4 sheets (64 Nails)
Total 256 Nails

09. Gable Felt

Attach

Nail Size Frequency Occurrences
1 1/4" Cap Nails Every 6' 28 Nails

10. Roof Felt

Installing the Roof Felt can be tricky because of the angle of the roof. The roll has a tendency to slip down to roof. We gerry-rigged a tool to keep the roll at the right height by screwing a Dowel to a horizontal stake at the bottom inserting it through the roll and then screwing a vertical stake at the top. This allowed us to slide the roll across the entire roof. We adjusted the tool for the higher roll, It also makes sense to precut sections for the roof length to reduce the roll weight.

Nail Size Frequency Occurrences
1 1/4" Cap Nails Every 6' 30 Nails

Cover Until Next Step

Cut an 8 inch strip of Roof Felt to cover the ridge beam. This will make the structure water proof enough for you to no longer have to use a tarp as cover. Nail it down with Cap nails as it will be prone to fly off in heavy wind. You'll remove this piece once you're ready to install the ridge cap for the roofing.

Tools

New Tools

Item Cost
1" Chisel 10.96
Ladder Lock 39.39
8' Straight Ladder 86.22
2 Ladder Hooks with Wheel 45.50
Total 182.07

Existing Tools

Item Source
Measuring Tape Foundation
Battery Powered Handheld Circular Saw Foundation
Battery Powered Electric Nail Gun Foundation
4' Level Foundation
Speed Square Foundation
Carpenter's Pencil Foundation
Hammer Foundation
String Line Foundation
String Line Level Foundation
Battery Powered Impact Driver Foundation
Plumb Bob Chalk Line Wall Structure
24' Extension Ladder Wall Structure
Tarp Foundation
Hammer Tacker Wall Structure
Stakes Foundation

Supplies

New Supplies

Item Use # Cost Total
2x4x8 Raised Top Plate 5
Gables 12
Overhang Blocking 6
Outriggers 10
Total 33 3.13 103.29
2x4x12 Gables 2 5.40 10.80
2x6x12 Rafters 32
Sheathing Slide 4
Total 36 8.03 289.08
1x10x8 Ridge Beam 1 18.36
1x10x12 Ridge Beam 1 27.46
Connecting Plates Ridge Beam 2 .98 1.96
Hurricane Ties Tie-down Rafters 26 .84 21.84
Hurricane Tie Screws Tie-down Rafters 260
100 Pack 3 10.27 30.81
1x3x8 Collar Ties 3 4.45 13.35
4x8 5/8" (19/32) Roof Sheathing 12 19.57 234.84
2.5" Interior Nails for your Nail Gun Total in Pack 2000 38.7
H-Clips Roof Sheathing 20
Total in Pack 50 8.11
4x8 3/8" (11/32) plywood Gable Sheathing 6 12.53 75.18
Roof Felt Rolls Needed 2 18.65 37.30
3/4" x 4' Dowel 2.98
Total 914.06

Existing Supplies

Item Use # Source
2.5" Interior Nails for nail gun Roof Sheathing 768
Gable Sheathing 256
Total 1024
Left Over 276 Wall Structure
Needed 748
Remaining 1,252
3" Interior Nails for nail gun Raised Top Plate 19
Collar Ties 9
Total 28
Left Over 952 Wall Structure
Remaining 924
3.5" Interior Nails for nail gun Gables 76
Outriggers 168
Rafters 192
Total 376
Left Over 914 Wall Structure
Remaining 538
Metal Cap Nails Gables 28
Roof 30
Total 58
Left Over 149 Wall Structure
Remaining 91
#30 216 Sq Ft Roll of Felt Paper Gables 156 sqft
Roof 380 sqft
Total 536 sqft
Left Over 90 sqft Wall Structure
Needed 446 sqft